Product Description

High Precision Spur Gear Racks 1.5 Module 2 Modules
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.Gear rack is a rotating machine part with cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. It includes spur gear, helical gear, skew gear, bevel gear, spiral bevel gear and so on. It is widely used for all kinds of machinery equipment.

Product Name Gear Racks
Material C45, 40Cr, 20CrMnTi, 42CrMo, Copper, Stainless steel
Tolerance 0.001mm – 0.01mm – 0.1mm
Tooth Hardness 50-60 HRC
Length Customized
Processing Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment
Inspection Material Report, Dimensions Checking Report, Hardness Report
Payment L/C, Western Union, D/P, D/A, T/T, MoneyGram
Lead Time 4 weeks

Company Profile
HangZhou CHINAMFG Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CHINAMFG and pusher-type CHINAMFG full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.

Manufacturing Technique

Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.

Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.

FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.

2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.

3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.
 

4.Q: How to test your quality?

A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.

Application: Machinery
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Customization:
Available

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Customized Request

spur gear rack

Can spur gear racks be used in both mobile and stationary machinery?

Yes, spur gear racks can be used in both mobile and stationary machinery, depending on the specific application requirements. The versatility and reliability of spur gear racks make them suitable for various types of machinery, regardless of whether they are mobile or stationary. Here’s a detailed explanation:

Mobile Machinery:

Spur gear racks are commonly employed in mobile machinery, such as vehicles, construction equipment, agricultural machinery, and transportation systems. They offer several advantages in these applications:

  • Power Transmission: Spur gear racks efficiently transmit power from the drive source to the desired components or systems in mobile machinery. They can be used to transfer rotational motion from engines, motors, or power take-off units to various mechanisms, such as steering systems, lifting arms, or conveyor belts.
  • Linear Motion: In mobile machinery, spur gear racks are often utilized to achieve linear motion. For example, they can be employed in telescopic mechanisms for extending or retracting components, such as outriggers on cranes or sliding platforms on trucks. Gear racks provide a reliable and compact solution for linear motion requirements in mobile applications.
  • Load Handling: Mobile machinery often needs to handle heavy loads or perform lifting and lowering operations. Spur gear racks, with their ability to distribute loads evenly and provide precise positioning, are well-suited for these tasks. They can be used in lifting mechanisms, winches, or material handling systems to ensure controlled and efficient load handling.
  • Steering Systems: Spur gear racks are widely utilized in steering systems of vehicles, including cars, trucks, and heavy-duty equipment. They translate the rotational motion of the steering wheel into linear motion to control the direction of the wheels. Spur gear racks offer accurate and responsive steering, ensuring safe and reliable maneuverability.

Stationary Machinery:

Spur gear racks are also extensively employed in stationary machinery across various industries, including manufacturing, automation, packaging, and more. Some key applications of spur gear racks in stationary machinery include:

  • Precision Positioning Systems: Spur gear racks play a crucial role in precision positioning systems, such as CNC machines, laser cutting systems, and automated assembly lines. They provide accurate and repeatable linear motion, allowing for precise control and positioning of tools, workpieces, or components.
  • Conveyor Systems: In stationary machinery, spur gear racks are commonly used in conveyor systems to facilitate the movement of materials or products. Gear racks provide a reliable and efficient solution for linear motion in conveyor belts, ensuring smooth and controlled material handling.
  • Packaging Machinery: Spur gear racks are employed in various packaging machinery, such as filling machines, labeling machines, and packaging lines. They enable linear motion for precise positioning and synchronization of packaging components, ensuring accurate and efficient packaging processes.
  • Industrial Automation: In industrial automation systems, spur gear racks are utilized for linear actuators, robotic arms, and other motion control mechanisms. They enable precise and controlled linear motion, allowing for the automation of various tasks and processes in manufacturing and assembly operations.

Overall, spur gear racks offer a versatile and reliable solution for achieving linear motion in both mobile and stationary machinery. Their ability to transmit power, provide accurate positioning, and handle loads makes them suitable for a wide range of applications in diverse industries.

spur gear rack

Can spur gear racks be integrated into renewable energy systems?

Yes, spur gear racks can be successfully integrated into renewable energy systems to enhance their performance and functionality. The versatility, efficiency, and precise control offered by spur gear racks make them suitable for various applications within renewable energy generation and storage. Here’s a detailed explanation of how spur gear racks can be integrated into renewable energy systems:

  • Wind Turbines: Spur gear racks are commonly used in the pitch control mechanism of wind turbines. The pitch control system adjusts the angle of the turbine blades to optimize power generation based on wind conditions. Gear racks, along with pinion gears and actuators, enable precise and synchronized blade adjustment, ensuring efficient wind capture and power output. The robustness of spur gear racks allows them to handle the high loads and harsh operating conditions experienced in wind turbine applications.
  • Solar Tracking Systems: In solar energy systems, spur gear racks can be employed in solar tracking systems. These systems orient solar panels to track the movement of the sun throughout the day, maximizing solar energy absorption. Gear racks, combined with motors or actuators, enable accurate and controlled movement of the solar panels, ensuring optimal exposure to sunlight. Spur gear racks contribute to efficient solar tracking and improved energy generation in solar power installations.
  • Hydropower Systems: Spur gear racks are utilized in various components of hydropower systems, such as sluice gates or turbine control mechanisms. Gear racks enable precise and reliable linear motion control, facilitating the opening and closing of gates or regulating the flow of water through turbines. By integrating gear racks, hydropower systems can efficiently harness the power of flowing water, contributing to renewable energy generation.
  • Energy Storage Systems: Spur gear racks can be part of energy storage systems, such as pumped hydro storage or compressed air energy storage. These systems store excess energy generated from renewable sources for later use. Gear racks, along with motors or actuators, can control the movement of gates, valves, or pistons in these storage systems, enabling precise control over the charging and discharging processes. Spur gear racks ensure efficient energy storage and retrieval, enhancing the overall performance of renewable energy systems.
  • Tidal and Wave Energy Converters: Spur gear racks can be integrated into tidal and wave energy converter systems. These systems harness the power of tides or waves to generate electricity. Gear racks, along with pinion gears and actuators, enable the precise adjustment and control of mechanical components, such as turbine blades or oscillating bodies, optimizing energy capture from tidal or wave movements. Spur gear racks contribute to efficient energy conversion in these renewable energy systems.

Overall, spur gear racks offer valuable benefits when integrated into renewable energy systems. Their ability to provide precise motion control, withstand high loads, and operate in harsh environments makes them suitable for applications in wind turbines, solar tracking systems, hydropower systems, energy storage systems, tidal and wave energy converters, and more. By incorporating spur gear racks, renewable energy systems can achieve improved efficiency, reliability, and performance in generating and utilizing renewable energy sources.

spur gear rack

How is a spur gear rack different from other types of gear racks?

A spur gear rack is a specific type of gear rack, distinguished by its straight teeth that are parallel to the axis of the rack. While other types of gear racks may have different tooth profiles or orientations, the main differences lie in their design and application.

Helical Gear Rack: Unlike spur gear racks, helical gear racks have teeth that are cut at an angle, forming a helix shape. This helical arrangement allows for smoother and quieter operation compared to spur gear racks. Helical gear racks are commonly used in applications where high precision, load capacity, and reduced noise are important, such as in CNC machines and industrial automation systems.

Bevel Gear Rack: Bevel gear racks are designed to transmit motion between intersecting shafts with different orientations. Instead of a straight bar, a bevel gear rack consists of a curved or angled rack surface that meshes with a bevel gear. This configuration allows for the transfer of motion at various angles, making it suitable for applications such as steering systems in vehicles and certain power transmission systems.

Worm Gear Rack: In a worm gear rack system, a worm gear engages with the rack to convert rotational motion into linear motion. The worm gear has a threaded shaft that meshes with the teeth on the rack. Worm gear rack setups are commonly used in applications where a large reduction ratio is required, such as in lifting mechanisms, conveyor systems, and certain types of machinery.

Rack and Pinion Gear Rack: The rack and pinion gear rack system consists of a straight rack and a cylindrical gear (pinion) that meshes with the rack. This arrangement is similar to a spur gear rack, but the pinion gear is typically smaller in diameter and has a different tooth profile. Rack and pinion gear racks are widely used in steering systems, linear actuators, and many other applications that require linear motion conversion.

Each type of gear rack has its own advantages and is suited for specific applications. The choice of gear rack type depends on factors such as load requirements, precision, noise considerations, gear ratio, and the desired motion characteristics.

China wholesaler High Precision Spur Gear Racks 1.5 Module 2 Modules wholesaler China wholesaler High Precision Spur Gear Racks 1.5 Module 2 Modules wholesaler
editor by CX 2023-10-12

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