Product Description

Mighty High Precision Module 0.5 1 1.5 2 2.5 3 4 5 Flexible Pitch Spur or Helical Gears and Racks

Product Name Gear Rack Place of origin China
Brand Mighty  Material Steel ,Stainless Steel , Plastic, Alumiunm
Bore Type Spur/Helical Surface treatment Blacking/Polished

Use:
Mainly used in the mining, metallurgical, cement, chemicals,construction, buiding materials,
electric power, telecommunictions, textiles, and transportation departments.
Such as:
1. conveyor:Belt conveyor,AFC conveyor, chain conveyor, screw conveyor.
2. Pum:Water pump, oil pump, slush pump, etc.
3. Fan: Draft fan, fanner, boil fan, etc.
4. Excator:bucket excavator bucket, wheel excavators .
5. Crane:Tower crane, gantry crande, bridge crane.
6. Others:Various elevators, coal plough, ball mill, crusher, recreation machine.
7. Blender equipment, centrifuger, washer, leather-making machine, machine for recreation park mixer wire drawing machine.Extruder, dregs crusher of boiler.
8. Plastic feeder, rubber smelling machine, etc.
 
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate; 
2. Forging, Casting, Stampling Part; 
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;  
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.; 
5. Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;  
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits; 
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack
8. Other customized Machining Parts according to drawings (OEM).

More Advantages:
1. More competitive prices,
2. Shorter delivery date: 35 days.
3. We are the professional manufacturer in the field of Power Trans. Parts,specially for Timing Pulleys.
4. Produce standard and non-standard
5. Strict QC Management:ISO9001:2008,our engineer,Mr.Wang has specialized in the prodcution for over 20 years. 
 
Packaging & Shipping:
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.

 
Company: 

ZheJiang MIGHTY MACHINERY Co.Ltd., a subsidiary company of ZheJiang Machinery Imp.&Exp. Corp(SCMIEC),which is a wholly stated-owned enterprise established in1980,specialized in producing precision mechanical power transmission products. After years of hard work,Mighty become the holding company of 3 manufacturing factories and also the 1 of the largest enterprise supply power transmission parts in western China.

Mighty’s products are mainly exported to Europe,America and Middle East market. With the top-ranking management,professional technical support and abundant export experience,Mighty has established lasting and stable business partnership with many world famous companies and has got good reputation from world wide customers in international sales.

Factory View:

Exhibition:

FAQ:
1. MOQ
 A: Generally, 1 pc for standard parts; contact for nonstandard parts.
 
2. Delivery Time
 A: In stock: within 5 working days. Out of stock: depends on your order quantity.
 
3. How To Select
 A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.

4: What is the Warranty for your products?
 A:Normally our warranty is 1 year.
 
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, and So on
Hardness: Hardening & Grinding
Manufacturing Method: Sintered Gear
Toothed Portion Shape: Spur/Helical/Bevel
Material: Steel/Plastic/42CrMo
Type: Spur Gear
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

spur gear rack

How does a spur gear rack handle variations in linear motion and power transmission?

A spur gear rack is designed to effectively handle variations in linear motion and power transmission in mechanical systems. Its specific features and characteristics enable it to accommodate different requirements and challenges. Let’s explore how a spur gear rack handles these variations:

Linear Motion: A spur gear rack is optimized for converting rotational motion into linear motion or vice versa. The teeth on the rack mesh with a pinion gear, which transfers rotational motion to the linear movement of the rack. The design of the rack ensures smooth and precise linear motion by maintaining constant contact between the teeth of the rack and the pinion gear. This consistent contact allows for accurate and controlled movement along the length of the rack, effectively handling variations in linear motion.

The pitch of the spur gear rack, which refers to the distance between consecutive teeth, determines the linear motion achieved per revolution of the pinion gear. By selecting an appropriate pitch, variations in linear motion can be accommodated. For example, a rack with a smaller pitch will provide finer and more precise linear motion, while a rack with a larger pitch will offer faster linear motion over a given distance. The flexibility to choose the appropriate pitch allows for customization and adaptation to specific linear motion requirements in different applications.

Power Transmission: Spur gear racks are designed to handle variations in power transmission efficiently. The straight teeth of the rack engage with the pinion gear, ensuring direct and efficient transfer of rotational power. The teeth of the rack are designed to distribute the load evenly along the contact area with the pinion gear, minimizing stress concentrations and reducing the risk of tooth failure. This design feature enables spur gear racks to transfer power reliably and handle variations in power transmission.

The load capacity of a spur gear rack depends on various factors, including the size and material of the rack, the tooth profile, and the quality of tooth engagement with the pinion gear. By appropriately selecting these parameters, spur gear racks can be designed to handle different levels of power transmission requirements. The robust construction and tooth geometry of the rack allow it to withstand high loads, ensuring reliable power transmission even in demanding applications.

Furthermore, spur gear racks can be combined with multiple pinion gears or gear trains to distribute power across multiple racks or achieve complex motion systems. This allows for the handling of variations in power transmission by dividing the load or adjusting the gear ratios to suit specific needs.

In summary, spur gear racks effectively handle variations in linear motion and power transmission through their design features and the ability to customize parameters such as pitch, tooth profile, and load capacity. The precise and controlled linear motion, along with efficient power transmission, makes spur gear racks a reliable choice for a wide range of mechanical systems.

spur gear rack

Can spur gear racks be used in manufacturing and industrial machinery?

Yes, spur gear racks are commonly used in manufacturing and industrial machinery due to their versatility, robustness, and ability to transmit power and motion efficiently. They find numerous applications in these sectors, contributing to the smooth operation and precise control of various processes. Here’s a detailed explanation of how spur gear racks are utilized in manufacturing and industrial machinery:

  • Conveyor Systems: Spur gear racks are employed in conveyor systems to facilitate the movement of materials or products along a linear path. The gear rack, driven by a motor or a chain drive system, engages with a pinion gear to provide continuous and controlled linear motion. Gear racks ensure precise and synchronized movement of the conveyor belts, allowing for efficient material handling and automated production processes.
  • Motion Control Systems: Spur gear racks play a crucial role in motion control systems found in manufacturing and industrial machinery. They are used to convert rotary motion into linear motion or vice versa, enabling precise positioning, actuation, and synchronization of components. Gear racks, along with motors, actuators, or hydraulic systems, provide accurate and repeatable linear movement, allowing for tasks such as part feeding, assembly, or robotic motion control.
  • Machine Tools: Spur gear racks are utilized in various machine tools, such as milling machines, lathes, or grinding machines. They enable the movement of tool heads or workpieces along linear axes, facilitating cutting, shaping, or machining operations. Gear racks provide the necessary rigidity, precision, and load-carrying capacity required in these high-precision machining processes.
  • Industrial Robots: Spur gear racks are integral components in the drive systems of industrial robots. They enable precise and controlled linear movement of robot arms and end effectors. Gear racks, along with servo motors or actuators, allow industrial robots to perform tasks such as pick-and-place operations, assembly, welding, or material handling with high accuracy and repeatability.
  • Packaging Machinery: In packaging machinery, spur gear racks are used for the linear movement and control of packaging components, such as conveyors, guides, or sliding mechanisms. They ensure synchronized and precise motion, enabling efficient packaging processes, filling operations, or product sorting in industries like food and beverage, pharmaceuticals, or logistics.
  • Printing and Paper Handling Systems: Spur gear racks find applications in printing presses and paper handling systems, where precise and synchronized movement is essential. They enable the linear positioning and control of printing heads, paper feed mechanisms, or cutting systems. Gear racks ensure accurate registration, smooth paper transport, and reliable operation in printing and paper processing equipment.

Overall, spur gear racks are widely utilized in manufacturing and industrial machinery to provide efficient power transmission, precise linear motion, and control. Their robustness, high load capacity, and ability to handle demanding operating conditions make them ideal for a range of applications in these sectors, contributing to increased productivity, accuracy, and automation in various manufacturing processes.

spur gear rack

In which industries are spur gear racks typically used?

Spur gear racks find application in a wide range of industries due to their versatility and ability to convert rotational motion into linear motion. Some of the industries where spur gear racks are typically used include:

  • Automotive: The automotive industry extensively utilizes spur gear racks in various applications. Rack and pinion steering systems in cars and trucks rely on spur gear racks for precise and responsive steering control. Additionally, spur gear racks are employed in automotive assembly lines, automated systems, and power transmission mechanisms.
  • Aerospace and Defense: In the aerospace and defense sectors, spur gear racks are employed in diverse applications. They are used in aircraft control systems, missile guidance systems, radar systems, and various mechanisms requiring linear motion or power transmission. The reliability and precision offered by spur gear racks make them suitable for critical aerospace and defense applications.
  • Industrial Machinery: Spur gear racks are widely used in industrial machinery across different sectors. They are found in packaging machines, printing presses, textile machinery, material handling systems, and other equipment requiring linear motion, precise positioning, or power transmission. Industrial machinery relies on spur gear racks for efficient and reliable operation.
  • Robotics and Automation: In the fields of robotics and automation, spur gear racks play a crucial role. They are employed in robotic arms, automated manufacturing systems, pick-and-place machines, and various other automated mechanisms. Spur gear racks provide the necessary linear motion and precise positioning required for accurate and repeatable operations in these industries.
  • Machine Tools: Spur gear racks are commonly used in machine tools such as milling machines, lathes, drilling machines, and CNC systems. They enable precise movement and positioning of cutting tools or workpieces, contributing to the accuracy and quality of machining operations. Spur gear racks are integral to the performance of machine tools.
  • Material Handling and Logistics: The material handling and logistics industry heavily relies on spur gear racks for conveyors, lifts, and other linear motion systems. They are used in automated warehouses, distribution centers, baggage handling systems at airports, and various other material handling applications. Spur gear racks enable efficient movement and positioning of goods and materials.
  • Medical Equipment: Spur gear racks are utilized in medical equipment and devices for precise motion control and positioning. They find applications in medical imaging systems, robotic surgical equipment, patient positioning systems, and laboratory automation. The accuracy and reliability of spur gear racks contribute to the performance and safety of medical devices.
  • Renewable Energy: The renewable energy sector, particularly in wind turbines and solar tracking systems, employs spur gear racks. In wind turbines, spur gear racks enable the adjustment of blade pitch, allowing optimal capturing of wind energy. Solar tracking systems utilize spur gear racks to orient solar panels for maximizing energy absorption from sunlight.

These are just a few examples of the industries where spur gear racks are typically used. The versatility and functionality of spur gear racks make them applicable in numerous other industries, ranging from consumer electronics to mining and beyond. The specific requirements of each industry determine the design, size, and load capacity of spur gear racks used in their respective applications.

China Good quality Mighty High Precision Module 0.5 1 1.5 2 2.5 3 4 5 Flexible Pitch Spur or Helical Gears and Racks supplier China Good quality Mighty High Precision Module 0.5 1 1.5 2 2.5 3 4 5 Flexible Pitch Spur or Helical Gears and Racks supplier
editor by CX 2023-10-11

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