Product Description

Product Name Spur Gear Rack and Pinion for Gearbox
Material Steel C45,Stainless Steel,Copper,Nylon,etc.
Length 500mm/1000mm/2000mm/3000mm,Customizable
Surface Treatment Blackening,Oxidation,Zinc Plating
Certification ISO9001:2008
Tolerance +/-0.001mm or +/- 0.00004″
Width 15,17,20,25,30,40,50,60,80mm
Pressure Angle 20°
Packing Carton Box,Wooden Case,Wooden Pallet
Type M0.5/M1/M1.5/M2/M2.5/M3/M4/M5/M6/M7/M8

Features
Our steel Gear Racks are exported in big quantity to Europe,America etc.Our gear racks producedby,CNC machines.Our steel gear racks,cnc gear racks,gear racks M1,racks and pinion steering gears are exported in big quantity to Europe,America,Australia,Brazil,etc.There are standard gear racks available and also special gear racks as per your drawings or sampls.Standards or special gear racks produced by CNC machines.

1. Material: Carbon steel, stainless steel, aluminium alloy, plastic, brass etc.

2. Module: M1, M1.5, M2, M3, M4, M5, M6, M7, M8 etc.

3. The pressure angle: 20°.

4. Surface treatment: Zinc-plated, Nickle-plated, Black-Oxide, Carburizing, Hardening and tempering,

   nitriding, high frequency treatment etc.

5. Production Machines: Gear shaper, hobbing machine, CNC lathe, milling machine, drilling machine,

    grinder etc.

6. Heat treatment carburizing and quenching.

7. Surface disposal: forced shot-peening.

Applications
Mainly used in the mining, metallurgical, cement, chemicals,construction, buiding materials,
electric power, telecommunictions, textiles, and transportation departments.
Such as:
1. conveyor:Belt conveyor,AFC conveyor, chain conveyor, screw conveyor.
2. Pum:Water pump, oil pump, slush pump, etc.
3. Fan: Draft fan, fanner, boil fan, etc.
4. Excator:bucket excavator bucket, wheel excavators .
5. Crane:Tower crane, gantry crande, bridge crane.
6. Others:Various elevators, coal plough, ball mill, crusher, recreation machine.
7. Blender equipment, centrifuger, washer, leather-making machine, machine for recreation park mixer wire drawing machine.Extruder, dregs crusher of boiler.
8. Plastic feeder, rubber smelling machine, etc.

 

 

Package&Shipping
Package Standard suitable package / Pallet or container.
Polybag inside export carton outside, blister and Tape and reel package available.
If customers have specific requirements for the packaging, we will gladly accommodate.
Shipping

10-20working days ofter payment receipt comfirmed (based on actual quantity).
Packing standard export packing or according to customers demand.   

Professional goods shipping forward.

About MIGHTY
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.

About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than 70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in time.
-Strick quality control are apply in the whole production. 
we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export. MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CHINAMFG customers in international sales.

FAQ
Q: Are you manufacturer or trading company?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit. To supply customers excellent quality products with good price and punctual delivery time is our responsibility. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Steel C45/Stainless Steel
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

spur gear rack

How do spur gear racks contribute to efficient and precise linear motion?

Spur gear racks play a significant role in achieving efficient and precise linear motion in various mechanical systems. They offer several advantages that contribute to the overall performance and accuracy of linear motion mechanisms. Here’s how spur gear racks contribute to efficient and precise linear motion:

  • Direct Conversion of Rotational to Linear Motion: Spur gear racks provide a direct conversion of rotational motion into linear motion. When a spur gear, known as a pinion, meshes with the gear rack, the rotary motion of the pinion is translated into linear motion along the rack’s length. This direct conversion eliminates the need for additional mechanisms or complex linkages, reducing energy losses and improving overall efficiency.
  • High Efficiency: Spur gear racks are known for their high mechanical efficiency. The teeth of the gear rack and pinion mesh in a straight line, resulting in efficient power transmission with minimal energy losses. The involute tooth profile commonly used in spur gear systems ensures gradual and smooth tooth engagement, reducing friction and minimizing power wastage. This high efficiency contributes to the overall energy efficiency of the linear motion system.
  • Precise Positioning: Spur gear racks offer precise positioning capabilities, making them suitable for applications that require accurate linear motion. The teeth of the gear rack and pinion provide positive engagement, ensuring precise and repeatable positioning along the rack’s length. This allows for accurate control and positioning of loads, making spur gear racks suitable for applications such as CNC machines, robotics, and precision positioning systems.
  • Low Backlash: Backlash refers to the slight clearance or play between mating gears. Spur gear racks can be designed with minimal backlash, ensuring accurate and responsive linear motion. The teeth of the gear rack and pinion engage tightly, minimizing any undesirable movement or backlash during direction changes or load reversals. Low backlash contributes to the system’s precision, especially in applications where accurate positioning and control are critical.
  • Load Distribution: Spur gear racks distribute the load over a larger contact area compared to other linear motion mechanisms. The multiple teeth along the rack’s length distribute the load evenly, reducing stress concentrations and enhancing load-carrying capacity. This load distribution capability allows for the handling of higher loads while maintaining smooth and precise linear motion.
  • Modularity and Scalability: Spur gear racks offer modularity and scalability, making them adaptable to various system requirements. Gear racks can be easily extended or shortened to achieve the desired linear travel distance. Additionally, multiple gear racks can be combined or stacked to achieve longer travel distances or parallel linear motion. This modularity and scalability make spur gear racks versatile and suitable for a wide range of applications.
  • Reliability and Durability: Spur gear racks are known for their reliability and durability. The simple and robust design of gear racks, combined with proper lubrication and maintenance, ensures long-term performance and minimal downtime. Spur gear racks can withstand high loads, operate under demanding conditions, and provide consistent linear motion over extended periods, contributing to the overall reliability and durability of the linear motion system.

By leveraging the advantages offered by spur gear racks, engineers and designers can achieve efficient, precise, and reliable linear motion in a wide range of applications. The selection of suitable gear rack materials, tooth profiles, and proper maintenance practices further enhance the performance and longevity of the linear motion system.

spur gear rack

Can spur gear racks be integrated into renewable energy systems?

Yes, spur gear racks can be successfully integrated into renewable energy systems to enhance their performance and functionality. The versatility, efficiency, and precise control offered by spur gear racks make them suitable for various applications within renewable energy generation and storage. Here’s a detailed explanation of how spur gear racks can be integrated into renewable energy systems:

  • Wind Turbines: Spur gear racks are commonly used in the pitch control mechanism of wind turbines. The pitch control system adjusts the angle of the turbine blades to optimize power generation based on wind conditions. Gear racks, along with pinion gears and actuators, enable precise and synchronized blade adjustment, ensuring efficient wind capture and power output. The robustness of spur gear racks allows them to handle the high loads and harsh operating conditions experienced in wind turbine applications.
  • Solar Tracking Systems: In solar energy systems, spur gear racks can be employed in solar tracking systems. These systems orient solar panels to track the movement of the sun throughout the day, maximizing solar energy absorption. Gear racks, combined with motors or actuators, enable accurate and controlled movement of the solar panels, ensuring optimal exposure to sunlight. Spur gear racks contribute to efficient solar tracking and improved energy generation in solar power installations.
  • Hydropower Systems: Spur gear racks are utilized in various components of hydropower systems, such as sluice gates or turbine control mechanisms. Gear racks enable precise and reliable linear motion control, facilitating the opening and closing of gates or regulating the flow of water through turbines. By integrating gear racks, hydropower systems can efficiently harness the power of flowing water, contributing to renewable energy generation.
  • Energy Storage Systems: Spur gear racks can be part of energy storage systems, such as pumped hydro storage or compressed air energy storage. These systems store excess energy generated from renewable sources for later use. Gear racks, along with motors or actuators, can control the movement of gates, valves, or pistons in these storage systems, enabling precise control over the charging and discharging processes. Spur gear racks ensure efficient energy storage and retrieval, enhancing the overall performance of renewable energy systems.
  • Tidal and Wave Energy Converters: Spur gear racks can be integrated into tidal and wave energy converter systems. These systems harness the power of tides or waves to generate electricity. Gear racks, along with pinion gears and actuators, enable the precise adjustment and control of mechanical components, such as turbine blades or oscillating bodies, optimizing energy capture from tidal or wave movements. Spur gear racks contribute to efficient energy conversion in these renewable energy systems.

Overall, spur gear racks offer valuable benefits when integrated into renewable energy systems. Their ability to provide precise motion control, withstand high loads, and operate in harsh environments makes them suitable for applications in wind turbines, solar tracking systems, hydropower systems, energy storage systems, tidal and wave energy converters, and more. By incorporating spur gear racks, renewable energy systems can achieve improved efficiency, reliability, and performance in generating and utilizing renewable energy sources.

spur gear rack

In which industries are spur gear racks typically used?

Spur gear racks find application in a wide range of industries due to their versatility and ability to convert rotational motion into linear motion. Some of the industries where spur gear racks are typically used include:

  • Automotive: The automotive industry extensively utilizes spur gear racks in various applications. Rack and pinion steering systems in cars and trucks rely on spur gear racks for precise and responsive steering control. Additionally, spur gear racks are employed in automotive assembly lines, automated systems, and power transmission mechanisms.
  • Aerospace and Defense: In the aerospace and defense sectors, spur gear racks are employed in diverse applications. They are used in aircraft control systems, missile guidance systems, radar systems, and various mechanisms requiring linear motion or power transmission. The reliability and precision offered by spur gear racks make them suitable for critical aerospace and defense applications.
  • Industrial Machinery: Spur gear racks are widely used in industrial machinery across different sectors. They are found in packaging machines, printing presses, textile machinery, material handling systems, and other equipment requiring linear motion, precise positioning, or power transmission. Industrial machinery relies on spur gear racks for efficient and reliable operation.
  • Robotics and Automation: In the fields of robotics and automation, spur gear racks play a crucial role. They are employed in robotic arms, automated manufacturing systems, pick-and-place machines, and various other automated mechanisms. Spur gear racks provide the necessary linear motion and precise positioning required for accurate and repeatable operations in these industries.
  • Machine Tools: Spur gear racks are commonly used in machine tools such as milling machines, lathes, drilling machines, and CNC systems. They enable precise movement and positioning of cutting tools or workpieces, contributing to the accuracy and quality of machining operations. Spur gear racks are integral to the performance of machine tools.
  • Material Handling and Logistics: The material handling and logistics industry heavily relies on spur gear racks for conveyors, lifts, and other linear motion systems. They are used in automated warehouses, distribution centers, baggage handling systems at airports, and various other material handling applications. Spur gear racks enable efficient movement and positioning of goods and materials.
  • Medical Equipment: Spur gear racks are utilized in medical equipment and devices for precise motion control and positioning. They find applications in medical imaging systems, robotic surgical equipment, patient positioning systems, and laboratory automation. The accuracy and reliability of spur gear racks contribute to the performance and safety of medical devices.
  • Renewable Energy: The renewable energy sector, particularly in wind turbines and solar tracking systems, employs spur gear racks. In wind turbines, spur gear racks enable the adjustment of blade pitch, allowing optimal capturing of wind energy. Solar tracking systems utilize spur gear racks to orient solar panels for maximizing energy absorption from sunlight.

These are just a few examples of the industries where spur gear racks are typically used. The versatility and functionality of spur gear racks make them applicable in numerous other industries, ranging from consumer electronics to mining and beyond. The specific requirements of each industry determine the design, size, and load capacity of spur gear racks used in their respective applications.

China Good quality High Quality OEM Spur Gear Rack 2000*25*25 M1 M1.5 M4 M6 Galvanized Linear Rack&Pinion gear cycleChina Good quality High Quality OEM Spur Gear Rack 2000*25*25 M1 M1.5 M4 M6 Galvanized Linear Rack&Pinion gear cycle
editor by CX 2024-04-04

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