Product Description

Gear  HOL 6061 Aluminum components for Automation/Semiductor/Vehicle

 

Manufacturing facility HangZhou Foryea Precision Machinery Co.,Ltd
Optional&Products Massive-scale CNC gantry milling, milling and turning,CNC 4-Axis ,5-Axis machining, turning and milling compound machining, precision centering equipment, surface grinder, cylindrical grinding, wire slicing, EDM, sheet metallic, rack, tapping, Drilling, reducing, knurling, specific surface area treatment, warmth therapy
Laser marking, CAM programming and outsourcing solutions
Material Stainless Steel: 303, 304, 304L, 316, 316L, 17-4PH, fifteen-5PH ,Nitronic 60etc…
 Steel: 1045, 1144, 12L14, 1215,1.7131,1.2312,1.3343,4140,4340,,S690,D2,O-1,…
Aluminum: 5052, 6061-T6,, 6082-T6, 6063-T6,7075,2571,2A12,etc       
Brass and Copper: C3602, C3604, H62, C34000 ,  C95400,               
Plastic: POM, PEEK, Abdominal muscles, PA66, PP, PMMA,PET ,Vesconite and so on..
Carbide, Titanium, Ceramic
Finish For Aluminum parts – Obvious anodized, Colour anodized, Challenging anodized, Sandblasting, Chemical movie, Brushing, Sprucing, Portray, Silk display screen printing,Etching,  Laser marking, and many others.
For Stainless steel parts  – Sprucing, Passivation,PVD, Sandblasting, Black oxide, Electrophoresis black, Painting, Silk monitor printing,Etching,  Laser marking, and so on.
For Steel parts – Sprucing, Black oxide, Nickel /Zinc/Gold/ Chrome/Silver plating, Carburized, Powder coating,electrophoresis, QPQ(Quench-Polish-Quench), Heat therapy,Painting, Silk screen printing,Etching,  Laser marking, and so forth. and many others.
For Brass parts – Nickel /Zinc/Gold/ Chrome/Silver/Titanium plating, Electrophoresis black, Powder coating,Painting, Silk monitor printing,Etching,  Laser marking, and many others. 
For Plastic parts – Plating (Ab muscles), Brushing (Acylic),Painting, Silk screen printing,Etching,  Laser marking, and many others.
For other kind of end, please kindly make contact with us if your required finish is not shown previously mentioned.
Drawing Format Phase, STP, GIS, CAD, PDF ,DWG ,DXF etc or samples.
Primary Merchandise Stamping part,cnc device element,spring,shaft, and
Semiconductor tools components, 3C conversation areas, car parts, aerospace components, optical elements, drone components, railway transportation elements, 3D printing products parts, power mining, drilling platform equipment areas, huge CNC gantry Milling large plate machining elements, milling parts, turning areas, turning and milling composite machining areas, precision walking equipment components, precision surface area grinder machining components, outer and internal cylindrical grinding workpieces, wire chopping workpieces , specific-formed components, large-precision complex areas
 
Inspect Tool micrometer, thread gauges, calipers, pin gauge, projector, CMM, altimeter and Roughness Tester, Projector, Hardness Tester, Substance Analyzer
Quality Manage one.Consistent calibration and inspection instrument
two.Optional XRF investigation report
three.Nicely-geared up inspection section
four.Resources inspection by IQC
5.FQC will check out the products
six.a hundred% inspected by OQC just before shipping and delivery
seven.Selected spot for nonconforming goods
eight.Root cause evaluation of unqualified
Tolerance  +/-.001mm~~~~+/-.01mm ~ or as per client’s requirements
Surface Roughness Ra .1~3.2 or as per client’s demands
Additional Provider assembly, logo engraving, surface area finish, particular deal and many others.
MOQ one piece

FAQ

1.Q: What do I want for offering a estimate ?
A: You should offer you us Second or 3D drawings (with substance, dimension, tolerance, surface therapy and other complex requirement  and so on.), quantity, software or samples.

two.Q: What is the generation cycle?
A: It may differ a whole lot dependent on product dimension,specialized specifications and amount.We constantly try to meet     customers’requirement by changing our workshop timetable.

three.Q: Will my drawings be safe following sending to you?
A: Confident, we will hold them effectively and not launch to others without your authorization.

4.Q: Is it attainable to know how are my items heading on without having visiting your firm?
A: We will offer a in depth items timetable and send weekly studies with digital pictures and videos which present the machining development.

 


/ Piece
|
100 Pieces

(Min. Order)

###

Condition: New
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Aluminum
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Transport Package: Wood/Carton

###

Samples:
US$ 18/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Factory Dongguan Foryea Precision Machinery Co.,Ltd
Optional&Equipment Large-scale CNC gantry milling, milling and turning,CNC 4-Axis ,5-Axis machining, turning and milling compound machining, precision centering machine, surface grinder, cylindrical grinding, wire cutting, EDM, sheet metal, rack, tapping, Drilling, cutting, knurling, special surface treatment, heat treatment
Laser marking, CAM programming and outsourcing services
Material Stainless Steel: 303, 304, 304L, 316, 316L, 17-4PH, 15-5PH ,Nitronic 60etc…
 Steel: 1045, 1144, 12L14, 1215,1.7131,1.2312,1.3343,4140,4340,,S690,D2,O-1,
Aluminum: 5052, 6061-T6,, 6082-T6, 6063-T6,7075,2024,2A12,etc       
Brass and Copper: C3602, C3604, H62, C34000 ,  C95400,               
Plastic: POM, PEEK, ABS, PA66, PP, PMMA,PET ,Vesconite etc..
Carbide, Titanium, Ceramic
Finish For Aluminum parts – Clear anodized, Color anodized, Hard anodized, Sandblasting, Chemical film, Brushing, Polishing, Painting, Silk screen printing,Etching,  Laser marking, etc.
For Stainless steel parts  – Polishing, Passivation,PVD, Sandblasting, Black oxide, Electrophoresis black, Painting, Silk screen printing,Etching,  Laser marking, etc.
For Steel parts – Polishing, Black oxide, Nickel /Zinc/Gold/ Chrome/Silver plating, Carburized, Powder coating,electrophoresis, QPQ(Quench-Polish-Quench), Heat treatment,Painting, Silk screen printing,Etching,  Laser marking, etc. etc.
For Brass parts – Nickel /Zinc/Gold/ Chrome/Silver/Titanium plating, Electrophoresis black, Powder coating,Painting, Silk screen printing,Etching,  Laser marking, etc. 
For Plastic parts – Plating (ABS), Brushing (Acylic),Painting, Silk screen printing,Etching,  Laser marking, etc.
For other type of finish, please kindly contact us if your required finish is not listed above.
Drawing Format STEP, STP, GIS, CAD, PDF ,DWG ,DXF etc or samples.
Main Products Stamping part,cnc machine part,spring,shaft, and
Semiconductor equipment parts, 3C communication parts, auto parts, aerospace parts, optical parts, drone parts, railway transportation parts, 3D printing equipment parts, energy mining, drilling platform equipment parts, large CNC gantry Milling large plate machining parts, milling parts, turning parts, turning and milling composite machining parts, precision walking machine parts, precision surface grinder machining parts, outer and inner cylindrical grinding workpieces, wire cutting workpieces , special-shaped parts, high-precision complex parts

 
Inspect Tool micrometer, thread gauges, calipers, pin gauge, projector, CMM, altimeter and Roughness Tester, Projector, Hardness Tester, Material Analyzer
Quality Control 1.Consistent calibration and inspection tool
2.Optional XRF analysis report
3.Well-equipped inspection department
4.Materials inspection by IQC
5.FQC will check the products
6.100% inspected by OQC before shipping
7.Designated area for nonconforming products
8.Root cause analysis of unqualified
Tolerance  +/-0.001mm~~~~+/-0.01mm ~ or as per client’s needs
Surface Roughness Ra 0.1~3.2 or as per client’s needs
Additional Service assembly, logo engraving, surface finish, special package etc.
MOQ 1 piece

/ Piece
|
100 Pieces

(Min. Order)

###

Condition: New
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Aluminum
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Transport Package: Wood/Carton

###

Samples:
US$ 18/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Factory Dongguan Foryea Precision Machinery Co.,Ltd
Optional&Equipment Large-scale CNC gantry milling, milling and turning,CNC 4-Axis ,5-Axis machining, turning and milling compound machining, precision centering machine, surface grinder, cylindrical grinding, wire cutting, EDM, sheet metal, rack, tapping, Drilling, cutting, knurling, special surface treatment, heat treatment
Laser marking, CAM programming and outsourcing services
Material Stainless Steel: 303, 304, 304L, 316, 316L, 17-4PH, 15-5PH ,Nitronic 60etc…
 Steel: 1045, 1144, 12L14, 1215,1.7131,1.2312,1.3343,4140,4340,,S690,D2,O-1,
Aluminum: 5052, 6061-T6,, 6082-T6, 6063-T6,7075,2024,2A12,etc       
Brass and Copper: C3602, C3604, H62, C34000 ,  C95400,               
Plastic: POM, PEEK, ABS, PA66, PP, PMMA,PET ,Vesconite etc..
Carbide, Titanium, Ceramic
Finish For Aluminum parts – Clear anodized, Color anodized, Hard anodized, Sandblasting, Chemical film, Brushing, Polishing, Painting, Silk screen printing,Etching,  Laser marking, etc.
For Stainless steel parts  – Polishing, Passivation,PVD, Sandblasting, Black oxide, Electrophoresis black, Painting, Silk screen printing,Etching,  Laser marking, etc.
For Steel parts – Polishing, Black oxide, Nickel /Zinc/Gold/ Chrome/Silver plating, Carburized, Powder coating,electrophoresis, QPQ(Quench-Polish-Quench), Heat treatment,Painting, Silk screen printing,Etching,  Laser marking, etc. etc.
For Brass parts – Nickel /Zinc/Gold/ Chrome/Silver/Titanium plating, Electrophoresis black, Powder coating,Painting, Silk screen printing,Etching,  Laser marking, etc. 
For Plastic parts – Plating (ABS), Brushing (Acylic),Painting, Silk screen printing,Etching,  Laser marking, etc.
For other type of finish, please kindly contact us if your required finish is not listed above.
Drawing Format STEP, STP, GIS, CAD, PDF ,DWG ,DXF etc or samples.
Main Products Stamping part,cnc machine part,spring,shaft, and
Semiconductor equipment parts, 3C communication parts, auto parts, aerospace parts, optical parts, drone parts, railway transportation parts, 3D printing equipment parts, energy mining, drilling platform equipment parts, large CNC gantry Milling large plate machining parts, milling parts, turning parts, turning and milling composite machining parts, precision walking machine parts, precision surface grinder machining parts, outer and inner cylindrical grinding workpieces, wire cutting workpieces , special-shaped parts, high-precision complex parts

 
Inspect Tool micrometer, thread gauges, calipers, pin gauge, projector, CMM, altimeter and Roughness Tester, Projector, Hardness Tester, Material Analyzer
Quality Control 1.Consistent calibration and inspection tool
2.Optional XRF analysis report
3.Well-equipped inspection department
4.Materials inspection by IQC
5.FQC will check the products
6.100% inspected by OQC before shipping
7.Designated area for nonconforming products
8.Root cause analysis of unqualified
Tolerance  +/-0.001mm~~~~+/-0.01mm ~ or as per client’s needs
Surface Roughness Ra 0.1~3.2 or as per client’s needs
Additional Service assembly, logo engraving, surface finish, special package etc.
MOQ 1 piece

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China Gear Hol 6061 Aluminum Parts for Automation/Semiductor/Automobile     bevel gearboxChina Gear Hol 6061 Aluminum Parts for Automation/Semiductor/Automobile     bevel gearbox
editor by CX 2023-04-03

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