Product Description

Spur Helical Custom M1 M1.5 M2 M2.5 M3 M4 M5 M6 M8 Steel Gear Pinion Straight Steering Rack for Automatic Door Window Sliding Gate and CNC Machine

Features

1. High-precision rack for smooth, quiet operation.
2. Precision pinions easily mount to gearboxes.
3. Can be combined and cut into arbitrary shorter lengths.
4. High stabilization, flexible for custom-made requests.
5. High Load capability, more compact, but less complex.
6. Constant stiffness over the complete travel length plus good system performance.

Product Description

Product Type Helical teeth gear rack/ Straight teeth gear rack
Model Number M1 M1.25 M1.5 M2 M2.5 M3 M4 M5 M6 M8 M10 M12
Length 500mm, 1000mm, 2000mm, custom length
Material C45, 42CrMo, SS304, SS316, nylon, POM
Helix Angle Standard 19°31’42” or customized angle
Precision DIN5 DIN6 DIN7 DIN8 DIN9 DIN10 
Pressure Angle 14.5 / 15 / 20 degree
Finish Black oxide, galvanized, teeth hardened
Application Automation Machines, CNC Machine, Building Material Shops, Manufacturing Plants, Machinery Repair Shops, Construction works
Delivery Time Stock size 2-5 days; customized size 10-30 days

 

Detailed Photos

 

 

Our Advantages

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Company Profile

FAQ

Q: How to ship to us?
A: It is available by air, sea, or train.

Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Machinery, Sliding Gate
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Black and silver
Customization:
Available

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Customized Request

spur gear rack

What safety considerations should be kept in mind when working with spur gear racks?

When working with spur gear racks, it is important to keep several safety considerations in mind to ensure the well-being of personnel and the proper functioning of the equipment. Here are some key safety considerations to be aware of:

  • Entanglement and Pinch Points: Spur gear racks have rotating parts and moving components. It is crucial to be cautious of entanglement and pinch points during installation, operation, and maintenance. Keep hands, clothing, and other loose items away from the gear rack and associated machinery while it is in motion. Use appropriate guards or protective covers to prevent accidental contact with the gears and rotating parts.
  • Lubrication and Maintenance: Proper lubrication is essential for the smooth operation of spur gear racks. Follow the manufacturer’s guidelines regarding the type and amount of lubricant to be used. Regularly inspect and maintain the gear rack system to ensure that it remains in good working condition. Replace worn-out or damaged components promptly to prevent potential hazards and maintain optimal performance.
  • Load Capacity and Overloading: Spur gear racks have specific load capacities that should not be exceeded. It is important to understand the load limits of the gear rack and ensure that the equipment or machinery it is integrated with operates within those limits. Overloading can lead to premature wear, tooth failure, and potential accidents. Refer to the manufacturer’s specifications and guidelines to determine the appropriate load capacity for the gear rack.
  • Proper Installation: Ensure that the spur gear rack is correctly installed according to the manufacturer’s instructions. Improper installation can result in misalignment, which may cause excessive wear, noise, and reduced performance. Follow proper alignment procedures and use appropriate tools and techniques to secure the gear rack in place. If unsure, consult with a qualified professional or the manufacturer for guidance.
  • Noise and Vibration: Spur gear racks can generate noise and vibration during operation. Excessive noise and vibration may indicate issues such as misalignment, inadequate lubrication, or worn-out components. Regularly monitor the gear rack system for unusual noise or excessive vibration and promptly investigate and address any potential problems to avoid safety hazards and equipment failure.
  • Training and Awareness: Ensure that personnel working with spur gear racks receive appropriate training and instructions on safe operating procedures. Familiarize them with the potential hazards associated with gear rack systems and educate them on how to safely perform tasks such as maintenance, inspection, and troubleshooting. Encourage a safety-conscious culture and promote awareness of potential risks.
  • Emergency Stop and Shutdown: Make sure that the equipment or machinery integrated with the spur gear rack has emergency stop mechanisms in place. Clearly label and identify emergency stop buttons or switches and ensure that personnel know their locations and how to use them. Regularly test the emergency stop function to verify its effectiveness. In case of any abnormalities or emergencies, immediately initiate the shutdown procedure and follow appropriate safety protocols.
  • Protective Equipment: When working with spur gear racks, it is advisable to wear appropriate personal protective equipment (PPE) such as safety glasses, gloves, and protective clothing. PPE can provide an additional layer of protection against potential hazards, such as flying debris, sharp edges, or accidental contact with moving parts.

These safety considerations are essential for maintaining a safe working environment when dealing with spur gear racks. By following proper safety practices, personnel can minimize the risk of accidents, ensure the longevity of the equipment, and promote a culture of safety within the workplace.

spur gear rack

Can spur gear racks be integrated into renewable energy systems?

Yes, spur gear racks can be successfully integrated into renewable energy systems to enhance their performance and functionality. The versatility, efficiency, and precise control offered by spur gear racks make them suitable for various applications within renewable energy generation and storage. Here’s a detailed explanation of how spur gear racks can be integrated into renewable energy systems:

  • Wind Turbines: Spur gear racks are commonly used in the pitch control mechanism of wind turbines. The pitch control system adjusts the angle of the turbine blades to optimize power generation based on wind conditions. Gear racks, along with pinion gears and actuators, enable precise and synchronized blade adjustment, ensuring efficient wind capture and power output. The robustness of spur gear racks allows them to handle the high loads and harsh operating conditions experienced in wind turbine applications.
  • Solar Tracking Systems: In solar energy systems, spur gear racks can be employed in solar tracking systems. These systems orient solar panels to track the movement of the sun throughout the day, maximizing solar energy absorption. Gear racks, combined with motors or actuators, enable accurate and controlled movement of the solar panels, ensuring optimal exposure to sunlight. Spur gear racks contribute to efficient solar tracking and improved energy generation in solar power installations.
  • Hydropower Systems: Spur gear racks are utilized in various components of hydropower systems, such as sluice gates or turbine control mechanisms. Gear racks enable precise and reliable linear motion control, facilitating the opening and closing of gates or regulating the flow of water through turbines. By integrating gear racks, hydropower systems can efficiently harness the power of flowing water, contributing to renewable energy generation.
  • Energy Storage Systems: Spur gear racks can be part of energy storage systems, such as pumped hydro storage or compressed air energy storage. These systems store excess energy generated from renewable sources for later use. Gear racks, along with motors or actuators, can control the movement of gates, valves, or pistons in these storage systems, enabling precise control over the charging and discharging processes. Spur gear racks ensure efficient energy storage and retrieval, enhancing the overall performance of renewable energy systems.
  • Tidal and Wave Energy Converters: Spur gear racks can be integrated into tidal and wave energy converter systems. These systems harness the power of tides or waves to generate electricity. Gear racks, along with pinion gears and actuators, enable the precise adjustment and control of mechanical components, such as turbine blades or oscillating bodies, optimizing energy capture from tidal or wave movements. Spur gear racks contribute to efficient energy conversion in these renewable energy systems.

Overall, spur gear racks offer valuable benefits when integrated into renewable energy systems. Their ability to provide precise motion control, withstand high loads, and operate in harsh environments makes them suitable for applications in wind turbines, solar tracking systems, hydropower systems, energy storage systems, tidal and wave energy converters, and more. By incorporating spur gear racks, renewable energy systems can achieve improved efficiency, reliability, and performance in generating and utilizing renewable energy sources.

spur gear rack

What is a spur gear rack, and how does it function?

A spur gear rack is a type of gear mechanism that consists of a straight, flat toothed bar called a rack and a cylindrical gear called a pinion. It is commonly used in various mechanical systems to convert rotational motion into linear motion or vice versa.

The rack is a long, straight bar with teeth along one side. These teeth are usually straight and parallel to the rack’s axis. The pinion, on the other hand, is a small cylindrical gear with teeth that mesh with the teeth on the rack. The pinion is mounted parallel to the rack and engages with the rack by rotating against it.

The functioning of a spur gear rack is relatively simple. When the pinion gear rotates, its teeth engage with the teeth on the rack. As the pinion rotates, it causes the rack to move linearly along its length. This linear motion can be used to drive other mechanisms or to convert linear motion into rotational motion.

For example, in a rack and pinion steering system in automobiles, the rotation of the steering wheel is converted into linear motion of the rack. This linear motion is then used to steer the vehicle’s wheels. Similarly, in some machine tools, the linear motion of the rack is used to position a cutting tool or a workpiece.

The teeth on the rack and pinion gear are designed in a way that ensures smooth and efficient transfer of motion. The teeth mesh tightly, minimizing backlash and providing accurate and precise motion transfer. The size and shape of the teeth can vary depending on the specific application and requirements.

In summary, a spur gear rack is a gear mechanism that utilizes a straight toothed bar (rack) and a cylindrical gear (pinion) to convert rotational motion into linear motion or vice versa. It is widely used in various mechanical systems for its simplicity, efficiency, and versatility.

China best Spur Helical Custom M1 M1.5 M2 M2.5 M3 M4 M5 M6 M8 Steel Gear Pinion Straight Steering Rack for Automatic Door Window Sliding Gate and CNC Machine bevel spiral gearChina best Spur Helical Custom M1 M1.5 M2 M2.5 M3 M4 M5 M6 M8 Steel Gear Pinion Straight Steering Rack for Automatic Door Window Sliding Gate and CNC Machine bevel spiral gear
editor by CX 2023-09-12

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